Senior Engineer
- THERMAX
- 12 - 14 years
- Pune
- 4 months ago
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Job Description
Role & responsibilities
Erection Activities
- Supervise erection of MCC, PCC, PLC, and field control panels including installation with alignment, leveling, and locking.
- Plan and execute cable tray support, tray erection, and routing as per approved layouts.
- Oversee power cable, control cable, and instrument cable laying with proper tagging and segregation.
- Erect junction boxes (JBs), LPBS (Local Push Button Stations), marshalling cabinets with correct orientation and protection.
- Perform cable glanding, ferruling, and termination at motors, instruments, JB, MCC/PLC panels.
- Implement earthing and bonding of electrical panels, trays, and field instruments as per standards.
- Instrument erection with tubing work with respect to hook up drawings.
- Ensure erection is carried out in line with approved drawings (SLDs, cable schedules, hook-up diagrams, tray layouts) and QA/QC checklists.
- Prepare Work Procedures, Field Quality Assurance Plans (FQAP), and detailed Checklists for all E&I erection activities to ensure compliance with project standards.
Pre-Commissioning & Commissioning activity:
- Perform cold & hot loop checking, I/O testing, and logic verification for PLC/DCS-based automation systems.
- Ensure communication between PLCs, equipment panels, VFDs, and SCADA/DCS systems.
- Configure, calibrate, and troubleshoot field instruments using HART communicator and test equipment.
- Carry out functional checks of transmitters (pressure, flow, level, temperature), analyzers, actuated valves, and interlocks.
- Support commissioning of rotating equipment (compressors, blowers, pumps, vacuum pumps, VFD-driven motors) and process utilities (scrubbers, heat exchangers, chillers, cooling towers).
- Witness and review FAT, SAT, and third-party testing reports for electrical & instrumentation panels.
- Prepare and maintain erection protocols, inspection checklists, pre-commissioning and commissioning documentation.
- Troubleshoot and resolve E&I field issues to ensure smooth handover.
- Verify and test safety interlocks, emergency shutdown systems (ESD), alarms, and protective relays.
- Ensure safety, quality, and PTW compliance during erection and commissioning.
- Provide training and technical support to client O&M team during handover.
Preferred candidate profile
- Degree in Electrical & Instrumentation Engineering.
- Minimum 12-14 years of experience in E&I erection, testing & commissioning, preferably in power, CBG, chemical, oil & gas, or process industries.
- Hands-on experience in E&I installation (cable trays, JBs, LPBS, terminations, earthing) and commissioning of PLC/DCS systems.
- Strong knowledge of loop checking, calibration, troubleshooting, and VFD drives.
- Ability to interpret P&IDs, SLDs, GA drawings, wiring diagrams, loop drawings, and hook-up diagrams.
- Familiar with hazardous area classification, flameproof equipment.
- Knowledge of industrial safety practices, isolation procedures, and permit-to-work systems.
- Strong coordination and leadership skills for site execution and commissioning.
Job Classification
Industry: Industrial Equipment / Machinery (Machine Tools)Functional Area / Department: Production, Manufacturing & EngineeringRole Category: EngineeringRole: Engineering - OtherEmployement Type: Full timeContact Details:
Company: THERMAXLocation(s): Pune
Keyskills: Erection Commissioning Installation Erection PLC P &Id Hookup Diagrams Compressors MCC Blowers Commissioning PCC Ga Drawings Alignment Leveling Cold Rolling Mill Pumps
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