Lead Engineer - Structures and Interiors
- Cyient
- 10 - 20 years
- Bengaluru
- 7 months ago
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Job Description
We are seeking a Lead Engineer Structures & Interiors, to oversee the end-to-end design & development of structural and interior systems for passenger transportation vehicles. The ideal candidate will be responsible for ensuring structural integrity, Cabin & Passenger Car interiors, safety, material selection, mechanical component integration, prototyping and testing, regulatory compliance and performance under static, dynamic, and environmental loads.
This role requires close collaboration with cross-functional teamsincluding industrial designers, systems engineers, electrical systems, HVAC and safety specialiststo deliver solutions that are reliable, lightweight, comfortable, durable, aesthetically refined interiors, and ergonomically optimized.
Key Responsibilities
Design Leadership
- Lead the design and development of structures, interior layouts, and passenger amenities (frames, panels, joints, suspension points, ceilings, sidewalls, floors, partitions, seats, etc.)
- Own design deliverables across the product lifecycle (concept, detailed design, validation, industrialization).
- Define and validate material selection, jointing methods, and crashworthiness criteria (where applicable).
- Optimize structures for weight, durability, manufacturability, layout, acoustics, crashworthiness, structural constraints and cost.
- Manage interfaces between structure, interior, and onboard systems (e.g., door modules, cable ducts, driver interface).
Engineering Analysis & Validation
- Coordinate with structural analysis (FEA/FEM) for load case analysis, fatigue, and crash scenarios.
- Knowledge of "Fit Feel Finish", Tolerance Management, Coatings & Welding
- Perform design reviews, DFMEA, and lead issue resolution for structural and interior design-related problems.
- Interface with testing and V&V teams for prototype verification.
- Support failure mode and effect analysis (FMEA), risk assessments, and continuous improvement initiatives.
Cross-functional Collaboration
- Work with systems, electrical, and HVAC teams to ensure proper routing and interface integration.
- Collaborate with manufacturing and sourcing teams to ensure DFM/A (Design for Manufacturability & Assembly).
- Provide technical inputs to procurement and vendors on fabrication, tolerances, and installation.
Documentation & Standards
- Prepare and review detailed 2D/3D CAD models, BOMs, and engineering change requests.
- Ensure compliance with global railway standards such as EN 1709, EN 12663, EN 15227, UIC, or equivalent, etc.
- Create and maintain technical specifications, design reports, and installation manuals
Soft Skills:
- Strong leadership and communication skills.
- Ability to manage design teams and guide junior engineers.
- Proactive mindset with focus on quality and delivery timelines.
- Lead project reviews and coordinate design and verification reviews, providing comprehensive reports.
- Manage risk assessments and develop mitigation plans.
- Oversee technical solutions, identify gaps in application and product domains.
Required Skills and Experience
- Proven expertise in designing structural frames for passenger transportation systems.
- Ability to assess maintainability, accessibility, and serviceability during design.
- Experience in volume allocation and weight assessment of assemblies, aggregates, and installations.
- Material selection
- Competence in designing equipment/subsystem geometries and optimizing installation within passenger transportation systems.
- Ability to define functional dimensioning requirements relating to operation, aesthetics, assembly, and disassembly.
- Knowledge of adjustment principles, clearance management, and stack-up analysis aligned with manufacturing capabilities.
- Experience analyzing manufacturing non-conformities and validating alternate solutions.
- Understanding of cost implications of technical design choices.
- Proficient in selecting and specifying fasteners based on joint design requirements.
- Strong knowledge of drawing standards and GD&T according to relevant codes.
- Hands-on experience with CAD tools (CATIA V5, SolidWorks) and PLM platforms like Enovia for 3D and 2D modeling and validation.
- Have knowledge on interiors surface definition and its packaging to a cabin space envelope
- Ability to design Saloon Interior commodities and their interfaces. Experience designing Interior commodities such as Side linings, Windows, Gangway, Ceilings, Door pillars, Flooring, Seat assembly etc.
- Ability to design Cab Interior commodities and Front mask.
- Ability to perform mechanical assembly calculations and interpret results.
- Skilled in translating and finalizing requirements according to customer specifications.
- Thorough understanding of welding technology, weld joint design, and bolted joint fabrication related to platforms, chassis, cabins, structures, and bogies.
- Good knowledge of material properties, adhesive designs, heat treatment processes, and surface coating techniques.
Qualifications
- Bachelors or Masters degree in Mechanical Engineering or equivalent.
- Minimum 10+ years of professional experience in mechanical structural & interior design, preferably in transportation sectors such as aerospace, rail or cable transport.
Travel Requirements
- Occasional travel to gather inputs, study product functionality, support on-site engineering reviews, installations, or inspections.
- Site visits may include:
- Installation sites
- Prototype and manufacturing facilities
- Testing laboratories for vibration and load testing
Job Classification
Industry: IT Services & ConsultingFunctional Area / Department: UX, Design & ArchitectureRole Category: Fashion & AccessoriesRole: Pattern MasterEmployement Type: Full timeContact Details:
Company: CyientLocation(s): Bengaluru
Keyskills: sheet metal catia v5 cad mechanical design engineering autocad catia solid works design leadership drawing pro-e gd unigraphics communication skills welding technology interior designing requirements transportation enovia t selection interiors creo engineering analysis frame
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