Assistant Manager Production @ Planet Solutions

Job Description

• Position Title: Assistant Manager production

   

   
• Business Unit: Carbide Plant Work Location: Kota
•     Team handled:   
• Purpose of the role
• To ensure smooth plant operations during the shift by monitoring various plant parameters, checking shift registers & identifying abnormalities & accordingly directing the subordinates to take corrective action & confirming the results.
• Key Individual Accountabilities
•   -      Process Monitoring / Control Ensure the healthy operation of the plant by checking operating conditions, analyzing abnormalities and taking corrective action wherever necessary. Take immediate action in case of emergency & bring abnormal parameters within limits DCS control & behavior monitoring Prepare a log shift reports, attendance reports & communicate plant operation status to the reliever Proper management of tapping crew to carry out activities as per the standing work instruction. Control of operating parameters by efficient management & control of furnace equipment & workforces.Timely communication & feedback to section in charges for corrective action in case of furnace abnormal behavior/quality deviation/tapping difficulty/slipping difficulty etc.-      Maintenance support Facilitate equipment maintenance by ensuring mechanical isolation & hand-over, issuing work permit, and taking trial runs.Co-ordinate the shifting of ash from ESPs & supervise de-choking of the coal pipes, ash lines in shifts.Take trial runs / changeover of stand by equipment & ensuring its operating conditions.-      Safety and statutory complianceEnsure compliance with safety and statutory requirements, through continuous housekeeping, and attending to other environmental aspects such as draining of  ash, water etc.
• Key Interactions
• Internal External
• -      Electrical -      Instrumentation -      Maintenance Department -      Occasionally with the labour contractors for sourcing of labourers as and when required.

• Technical & Behavioral Skills & Knowledge
• Qualifications         Diploma /Degree in metallurgy / chemical engineering Experience         8-11 years in sub merged electric arc furnace- Ferro Alloys/Calcium carbide Behavioral Skills         Strong leadership skills and possess excellent communication          Collaborative skills and ability to work with employees/ partners across levels          Punctuality         Dependability         Self-oriented         Communication skill Technical Skills         Strong technical knowledge in sub merged electric arc furnace operation.         Basic knowledge of material balance for Ferro alloys production.         Sound knowledge of batch weighment system & its calibration.         Sound knowledge of furnace operating temp profile & chemical reaction.         Man management skill to handle shift crew for achieving shift target.         Good analytical skills for parameter deviation & corrective action.         Sound knowledge over raw material feeding system to cater furnace requirement.         Sound knowledge of crusher, Vibrating screen, rotary dryer for raw material handling system.         Sound knowledge of briquetting /sintering plant operation in Ferro alloys production.         Sound knowledge of post tapping liquid material handling activities.         Knowledge of handling equipment to facilitate smooth operation of cast house.         Knowledge of furnace critical equipment & routine maintenance activities.         Sound knowledge over SOP for each activities involved in production process.         Knowledge over production process flow diagram.         Knowledge of electrode paste handling & charging.         Knowledge of furnace refractory lining.         Ability to upgrade & adopt new practices for continual improvement.          Ability to optimize available resources utilization          Ability to reuse, recycle waste economically to bring down cost of production.            Should have exposure of SAP

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Keyskills:   electric arc furnace safety statutory compliance ferro alloy