PF Process (Cement Mill)
- Birla Carbon
- 5 - 10 Years
- India
- 4 years ago
- Email to a friend
- Report this job
Job Description
Job Description:
Job Purpose:
Daily monitoring of cement mill TPH, Power, and daily rate loss in cement mill Routine inspection in field to avoid breakdowns Co-ordination with other department for any abnormalities Communicate and co-ordinate with other department for minimizing downtime of the equipment
Key Result Areas
Supporting Actions
1.Accountability:Production & Quality:
Monitoring Cement Mill optimization
for process operating conditions to
achieve the targeted Production,
Power & Quality as per dispatch
schedule.
1. Maximize the productivity by ensuring smooth and continuous operation of cement mill Ensure quality maintained as per standard
2. Monitoring of mill wise power consumption and take corrective action to reduce power consumption.
3. Ensure grade wise production as per requirement and correct changeover of circuit ensuring product quality.
4. Implementation of PM checklist in the section. -
5.why-why & PM analysis for process break downs and take corrective measures.
6.To monitor calibration of clinker / Gypsum / SSF of fly ash weigh feeders.
7. Daily Trends review and checklist execution.
8. Cross checking of cement Blaine whenever it comes abnormal. 9.Planning and monitor smooth changeover of cement grade as per requirement3
10. Monitor and ensure timely replacement of grinding media make-up charge.
2.Cost Control: Process expenses to
operate in budgeted norms and
implementation of improvement
actions for cost optimization.
1.Implement the action suggested to reduce the variance after comparing actual and budgeted cost.
2. Use of grinding media within the budgeted norms.
3. Evolve schemes resulting in reduction and power cost.
4. Monitor false air and idle running of equipment and take corrective action.
5. Ensure running of power saving equipment to optimize and reduce power consumption.
6.Initiate procurement of grinding media with shutdown planning to optimize idle inventory level.
7. making shutdown PRs and MRs.
3.Modifications and Improvements
Identify areas for improvements,
conduct focussed studies, and
execution of proposals on
modifications /improvements for
Productivity Improvement.
1.Assist in data collection, analysis of data and implement corrective action based on action plan.
2. Analysis of data and feasibility study (Cost benefit analysis) by application of PM analysis.
3.Execute action for modification in new proposals.
4. Process flow measurement and parameter cross check if found abnormal.
5. Identification of source of leakage and ensure corrective action.
4.System implementation:
Compliance of WCM (ISO, EMS,
OHSAS, SA 8000) in the section.
1. Execution of counter measures recommended during inter-departmental observation.
2. Identify & remove -Abnormalities. -Spillage/leakages
3.Execution of Kaizen Schemes.
4.Impart training to work man.
5. On the job training given to attendant for safe working
6. Monitor & ensure effective working of pollution control equipment like ESP, Bag Filters & co-ordinate with service department for optimum operation of the equipment.
5.Process Maintenance Jobs:
Implementation of various process
maintenance jobs in coordination with other maintenance department to improve equipment availability
1.Grinding media top-up in time.
2.Chamber sampling for mill performance with Q.C.
3. Grinding media Optimization.
4. separator seal gap inspection, Roller press static gap adjustment and chick plate inspection, Cement ball mill internal diaphragm inspection work
3.Check availability of standby equipment by taking no-load trial and timely change over.
4. Take maintenance of problematic equipment.
Qualifications:
Bachelor Of Engineering,Bachelor Of Technology,Diploma,Master Of Science
Minimum Experience Level:
5-10 Years
Report to:
Assistant General Manager
Employement Category:
Employement Type: Full timeIndustry: ChemicalsFunctional Area: ITRole Category: Software EngineerRole/Responsibilies: PF Process (Cement Mill)Contact Details:
Company: Birla CarbonLocation(s): India+ View Contact
Fraud Alert to job seekers!
₹ Not Specified
Job Listings
We are in open beta version of website, please let us know if any issues, at: info(at)indigojobs.in